Hysil: Revolutionising high-temperature insulation
Hysil: Revolutionising high-temperature insulation

Hysil: Revolutionising high-temperature insulation

It is inorganic, noncombustible, eco-friendly and meets the physio thermal property requirements of ASTM C 533.
Hysil is a revolutionary brand in calcium silicate insulation. It is preformed, high temperature (up to 110 degree Celsius) abuse resistance insulation with exceptional structural strength. It is inorganic, noncombustible, eco-friendly and meets the physio thermal property requirements of ASTM C 533. It has a distinctive formula which inhibits corrosion on the outer surface of the pipe and equipment.
This product is certified by CE-Italy, TUV-SUD, Singapore for Class 1 Fire rating and is manufactured in an ISO 9001:2008 certified factory making it the only product in Asia with such World class certifications. Hysil does not contribute to Global warming nor to Ozone depletion.
Why is it prominently used in cement industry?
Cement industry is extremely energy intensive and if they have to become 'cost competitive' they need to "save on the energy costs".
The largest opportunities for improving energy efficiency and reducing CO2 emissions can be achieved by insulating all "relevant heat spots" thereby improving the cement manufacturing process. In the cement industry pyroprocessing (processing the raw material into cement under a high temperature, e.g., above 800 degree Celsius) is a very common technological procedure, which accounts for 74 per cent of the energy consumption in global cement/concrete industries. Since the thermal efficiency through the use of this conventional technology of pyroprocessing is slightly higher than 30 per cent on average (Mersmann, 2007), there could be considerable scope for improvements wherein Hysil plays an important role.
Hysil has been one of the most popular insulating product widely used in the cement industry.
Advantages of HYSIL?
  • Reduced fuel cost due to low thermal conductivity and low thermal capacity
  • Consistent physio-thermal performance throughout its life
  • Reduced heat loss due to fewer joints
  • Longer life to 5 to 10 times the fibrous material due to high strength and resistance to vibrations
  • Reduced installation cost due to simple fixing
  • Economical as compared to conventional insulation
  • Can absorb thermal shocks
How do you compare with other manufacturers?
The product with its certified features stands a league apart from other manufacturers. Hysil's "K" value, which is a true reflection of the thermal conductivity, is the lowest in the industry which means you are assured of long term energy savings.
Continuous improvements in product development has ensured that Hysil has corrosion inhibition properties which will safeguard your costly equipment.
The cost benefit, i.e., a European Quality product with Indian price is a good value for
your money.

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